3D Printing & Additive Manufacturing
High-performance PEEK materials for lightweight, complex parts that must withstand heat, chemicals and demanding mechanical loads.
Why Choose PEEK for 3D Printing?
PEEK additive manufacturing combines high-temperature performance with the design flexibility of 3D printing. It enables lightweight parts, complex internal features and consolidated assemblies without dedicated tooling, making it suitable for prototypes, customised components and low-volume production. In medical applications, patient-specific designs can also be produced from imaging data, subject to material grade, process validation and regulatory requirements.
PEEK retains strong mechanical properties at elevated temperatures and offers low flammability and smoke generation. Depending on the grade and test thickness, it can meet UL 94 V-0 requirements, making PEEK suitable for 3D-printed components in high-temperature and safety-critical applications.
PEEK offers a strong balance of tensile strength, stiffness, toughness and creep resistance. It can retain mechanical performance under elevated temperatures and repeated loading, supporting the production of functional 3D-printed parts for demanding structural and dynamic applications.
PEEK provides low friction and good wear resistance, making it suitable for 3D-printed bearings, seals, gears and other moving components. With the right grade and operating conditions, it can support dry-running designs and replace selected metal parts to reduce weight and lubrication needs.
PEEK combines dielectric strength and volume resistivity with resistance to heat, pressure and moisture. These characteristics support 3D-printed electrical connectors, insulating components and housings for industrial, aerospace and other demanding applications.
PEEK resists many chemicals, fuels, oils and hydrolysis, with compatibility depending on the specific medium and operating conditions. Low moisture absorption and a low coefficient of thermal expansion help maintain dimensional stability, while selected grades also offer ionising radiation resistance for aerospace, medical and energy applications.
Additive manufacturing enables complex geometries, internal channels and multiple parts to be consolidated into a single component. With suitable equipment, process settings and post-processing, PEEK can produce accurate, repeatable functional parts while reducing assembly steps.
From Prototyping to End-use PEEK Parts
Many conventional 3D-printing polymers are suitable for prototypes but cannot meet the thermal, chemical or mechanical demands of end-use parts. Metals can provide higher performance, yet they may add weight, require more processing and limit design flexibility.
PEEK 3D Printing Applications
ZYPEEK materials support additive manufacturing across medical, aerospace and industrial applications where standard polymers may not provide sufficient heat resistance, chemical resistance or mechanical performance.
Recommended ZYPEEK Grades for Additive Manufacturing
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